PC Profiles & Tubes

Polycarbonate Profiles & Tubes: Custom Extrusion for Demanding Applications

Polycarbonate (PC) is the material of choice when you need exceptional impact resistance, optical clarity, and heat performance in one package. We specialize in custom-extruded PC profiles and tubes—from transparent lighting covers and machine guards to pressure-capable tubing and structural glazing components. With in-house tooling, color matching, and precise downstream calibration, we deliver parts that fit and perform right out of the box.

Why Polycarbonate?

  • Extreme impact resistance: PC absorbs shocks that crack acrylic or PVC, ideal for safety and industrial environments.

  • Optical clarity: High light transmission with excellent dimensional stability—perfect for LED diffusers, signage, and glazing.

  • Heat performance: Reliable mechanical properties across a wide temperature window; suitable for warm environments and intermittent heat exposure.

  • Flame behavior: Grades available to meet UL-94 requirements (e.g., V-2 or V-0) for applications with strict fire safety needs.

  • UV & weatherability: UV-stabilized and co-extruded cap layers help maintain clarity and color outdoors.

  • Process versatility: Accepts colors, diffusers, matte/anti-glare textures, and anti-scratch finishes; supports tight-tolerance extrusions and post-processing.

What We Extrude

  • Custom PC profiles:

    • Solid and hollow-chamber profiles (H, U, L, T, multi-cell)

    • Edge trims, glazing beads, cable raceways, corner guards

    • Diffusive and micro-textured light covers for consistent lumen output

       

  • PC tubes (round/oval/rectangular):

    • Clear and frosted tubing

    • Pressure-capable and instrument tubing (wall thickness tailored to duty)

    • Coil-cut or precision-cut lengths

Typical options: color matching (clear, opal, smoke, custom RAL), UV-cap, flame-retardant grades, anti-scratch surface, co-extruded diffuser layers, laser-markable compounds.

Typical Applications

  • Lighting: LED diffusers, lens covers, linear luminaires

  • Safety & machines: Guards, shields, covers, conveyor guides

  • Construction & glazing: Edge trims, connectors, drip rails, façade details

  • Fluid handling: Clear sight tubes, instrument and lab tubing

  • Transportation & marine: Impact-resistant trims, protective profiles

PC profile

Work With Us

  1. Share a drawing or sample (target dimensions, wall, tolerance).

  2. We recommend material & tooling (including cost-effective die options).

  3. Pilot run for validation, then ramp to series with reliable lead times.

 

Call to action:

Ready to upgrade to polycarbonate? Send us your drawing and required properties (clarity/opacity, UV/flame rating, tolerances), and we’ll propose the optimal extrusion setup.

Send Us a Message

Sales@stp-extrudion.com

Business Hours

Monday to Friday: 8 AM - 5 PM

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